Steber Steel Solutions is a well-known stockist and exporter of Hastelloy Alloy C22 Flanges, which is primarily composed of nickel, chromium, molybdenum, and tungsten, with smaller additions of iron, cobalt, and other elements. The alloy's composition plays a crucial role in determining its microstructure and subsequent mechanical properties. The key elements and their effects are as follows:
a. Nickel: Nickel provides the foundation of the alloy’s strength. It forms a solid solution with other alloying elements and contributes to the alloy's resistance to corrosion, high-temperature stability, and mechanical strength.
b. Chromium: Chromium enhances the alloy's resistance to oxidation and corrosion, particularly in oxidizing environments. It forms a protective chromium oxide layer on the surface, known as passivation, which provides a barrier against corrosive attack.
c. Molybdenum: Molybdenum significantly improves the alloy's strength and resistance to pitting and crevice corrosion. It also enhances its ability to withstand harsh reducing environments and acidic solutions.
d. Tungsten: Tungsten contributes to the alloy's high-temperature strength and stability. It aids in preventing grain boundary precipitation and maintaining the mechanical properties of Hastelloy UNS N06022 Ring Joint Type Flanges at elevated temperatures.
We provide the best quality Hastelloy C22 WNRF Flanges, UNS N06022 Spectacle Blind Flanges Specification Standard, Pure Hastelloy C22 Slip On Flange, werkstoff 2.4602 Threaded Flanges Stockist.
Several factors contribute to the superior strength of Hastelloy C22. These factors include:
a. Solid Solution Strengthening: The solid solution strengthening mechanism arises from the incorporation of different elements into the nickel matrix. The alloying elements, such as chromium, molybdenum, and tungsten, form a solid solution with nickel, enhancing its strength and resistance to deformation.
b. Precipitation Hardening: Hastelloy WNR 2.4602 Spectacle Blind Flanges can be subjected to a precipitation hardening treatment to further enhance its strength. Through controlled heating and aging processes, fine precipitates of intermetallic compounds form within the alloy, increasing its strength and hardness.
c. Fine Grain Structure: The grain structure of Hastelloy C22 plays a crucial role in its strength. A fine-grained microstructure enhances the material's strength by reducing the occurrence of dislocations and facilitating a more uniform distribution of stress.
d. Cold Work: Cold working, such as cold rolling or cold forging, can significantly increase the strength of Nickel Alloy C22 Spacer Flanges. The plastic deformation induced by cold work introduces dislocations and increases the material's strength through work hardening.
Standards | GOST Flange, JISB2220, BS1560-3.1, API7S-15, API7S-43, API605, EN1092, BS, BS4504, BS 10, EN-1092, DIN, ANSI, ASME, DIN, MSS S44, ISO70051, ANSI/ASME B16.5, ASME/ANSI B16.5/16.36/16.47A/16.47B, B16.47 Series A & B, B16.48, EN |
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Pressure Rating ANSI | Class 1500, Class 150, Class 900, Class 2500, Class 300, Class 400, |
Pressure Calculation in DIN | 10Bar, 16Bar, 25Bar, 40Bar, 6Bar, / PN16, PN64, PN40, PN25, PN10, PN6 |
JIS | 16 K, 20 K, 5K, 10 K, 40 K, 63 K, 30 K, |
UNI | 10Bar 16Bar 6Bar 25Bar 40Bar |
EN | 6Bar 25Bar 40Bar 10Bar 16Bar |
Most common Types | Threaded / Screwed / Forged / Plate |
Production technique | Forged, Heat treated and machined |
Shapes and Types we produce | Large Male-Female (LMF), Ring Type Joint (RTJ), Flat Face (FF), Small Tongue, Small Male-Female (SMF),Raised Face (RF), Large Tongue & Groove, Groove, Lap-Joint Face (LJF) |
Test | Direct-reading Spectrograph, Magnetic particle detector, Hydrostatic testing machine, X-ray detector, UI trasonic flaw detector |
Equipment | Pushing Machine, Press machine, Bending machine, Sand-blasting machine, electric bevelling machine etc |
STANDARD | UNS | WNR. | JIS | EN |
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Hastelloy C22 | N06022 | 2.4602 | NW 6022 | NiCr21Mo14W |
Pipe Normal Diam. | O.D. Flange | Thk. Of Flange Min | Diam. of Hub |
Diameter of Raised Face | Length Hub.Y | Thread Length | Diam. of Bolt Circle |
Diam. of Bolt Holes |
Number of Bolts |
Diam. of Bolts (inch) |
KG | LB | |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
inch | dn | O | C | X | G | Y | T | BC | BH | BN | BD | ||
1/2" | 15 | 89.00 | 11.20 | 30.20 | 35.10 | 15.70 | 15.70 | 60.50 | 15.80 | 4 | 1/2" | 0.4 | 0.9 |
3/4" | 20 | 98.50 | 12.70 | 38.10 | 42.90 | 15.70 | 15.70 | 69.90 | 15.80 | 4 | 1/2" | 0.7 | 1.5 |
1" | 25 | 108.00 | 14.20 | 49.30 | 50.80 | 17.50 | 17.50 | 79.30 | 15.80 | 4 | 1/2" | 0.8 | 1.8 |
1-1/4" | 32 | 117.50 | 15.70 | 58.70 | 63.50 | 20.60 | 20.60 | 88.90 | 15.80 | 4 | 1/2" | 1.2 | 2.6 |
1-1/2" | 40 | 127.00 | 17.50 | 65.00 | 73.20 | 22.40 | 22.40 | 98.60 | 15.80 | 4 | 1/2" | 1.5 | 3.3 |
2" | 50 | 152.50 | 19.10 | 77.70 | 91.90 | 25.40 | 25.40 | 120.70 | 19.10 | 4 | 5/8" | 2.3 | 5.1 |
2-1/2" | 65 | 178.00 | 22.40 | 90.40 | 104.60 | 28.40 | 28.40 | 139.70 | 19.10 | 4 | 5/8" | 3.7 | 8.1 |
3" | 80 | 190.50 | 23.90 | 108.00 | 127.00 | 30.20 | 30.20 | 152.40 | 19.10 | 4 | 5/8" | 4.1 | 9 |
3-1/2" | 90 | 216.00 | 23.90 | 122.20 | 139.70 | 31.80 | 31.80 | 177.80 | 19.10 | 8 | 5/8" | 5.1 | 11.2 |
4" | 100 | 228.50 | 23.90 | 134.90 | 157.20 | 33.30 | 33.30 | 190.50 | 19.10 | 8 | 5/8" | 5.9 | 13 |
5" | 125 | 254.00 | 23.90 | 163.60 | 185.70 | 36.60 | 36.60 | 215.90 | 22.40 | 8 | 3/4" | 7 | 15.4 |
6" | 150 | 279.50 | 25.40 | 192.00 | 215.90 | 39.60 | 39.60 | 241.30 | 22.40 | 8 | 3/4" | 8.4 | 18.5 |
8" | 200 | 343.00 | 28.40 | 246.10 | 269.70 | 44.50 | 44.50 | 298.50 | 22.40 | 8 | 3/4" | 13 | 28.6 |
10" | 250 | 406.50 | 30.20 | 304.80 | 323.90 | 49.30 | 49.30 | 362.00 | 25.40 | 12 | 7/8" | 18 | 39.5 |
12" | 300 | 482.50 | 31.80 | 365.30 | 381.00 | 55.60 | 55.60 | 431.80 | 25.40 | 12 | 7/8" | 29 | 64 |
14" | 350 | 533.50 | 35.10 | 400.10 | 412.80 | 57.20 | 57.20 | 476.30 | 28.50 | 12 | 1" | 39 | 86 |
16" | 400 | 597.00 | 36.60 | 457.20 | 469.90 | 63.50 | 63.50 | 539.80 | 28.50 | 16 | 1" | 47 | 103 |
18" | 450 | 635.00 | 39.60 | 505.00 | 533.40 | 68.30 | 68.30 | 577.90 | 31.80 | 16 | 1 1/8" | 57 | 126 |
20" | 500 | 698.50 | 42.90 | 558.80 | 584.20 | 73.20 | 73.20 | 635.00 | 31.80 | 20 | 1 1/8" | 76 | 167 |
24" | 600 | 813.00 | 47.80 | 663.40 | 692.20 | 82.60 | 82.60 | 749.30 | 35.10 | 20 | 1 1/4" | 97 | 214 |
Grade | C | Mn | Si | S | Co | Ni | Cr | Fe | Mo | P |
---|---|---|---|---|---|---|---|---|---|---|
Hastelloy C22 | 0.010 max | 0.50 max | 0.08 max | 0.02 max | 2.50 max | 50.015 max | 20.00 - 22.50 | 2.00 - 6.00 | 12.50 - 14.50 | 0.02 max |
Grade | Tensile (ksi) | .2% Yield (ksi) | Elongation % | Hardness (HRb) |
---|---|---|---|---|
C22 | 115 | 55 | 60 | 89 |