Steber Steel Solutions is a well-known distributor and stockist of Monel Alloy K500 Flanges, which is a nickel-copper alloy known for its exceptional strength, corrosion resistance, and durability.
While Monel UNS N05500 Long Weld Neck Flanges exhibits impressive properties in its annealed condition, its mechanical strength and hardness can be further improved through an aging treatment process. We delves into the aging treatment of this alloy, exploring its benefits and applications in various industries. Meanwhile, greater hardness and strength are benefits of this alloy in addition to the outstanding corrosion resistance feature.
We provide the best quality UNS N05500 Spectacle Blind Flanges Specification Standard, Pure Monel K500 Slip On Flange, Monel K500 WNRF Flanges, werkstoff 2.4375 Threaded Flanges Stockist.
The primary objectives of stress relief treatment in Monel WNR 2.4375 Nippo Flanges are as follows:
a. Stress Reduction: The main goal of stress relief treatment is to reduce or eliminate residual stresses that have accumulated in the material during manufacturing or other processes. These stresses can result from welding, cold working, or machining operations. Stress reduction minimizes the risk of dimensional instability, deformation, and stress corrosion cracking.
b. Stability Enhancement: Stress relief treatment improves the stability of the alloy by reducing the potential for dimensional changes or distortion caused by internal stresses. It helps maintain the desired shape and dimensions of the material, ensuring its performance and functionality over time.
c. Mechanical Property Optimization: By alleviating internal stresses, stress relief treatment can enhance the mechanical properties of this alloy. It improves the material's strength, ductility, toughness, and resistance to fatigue, leading to improved performance and reliability in demanding applications.
Nickel Alloy K500 Plate Flanges is a precipitation-hardened alloy that contains nickel, copper, and small amounts of other elements, including aluminum and titanium. It is known for its high strength, excellent corrosion resistance, and resistance to a wide range of environments, including seawater, acids, and alkaline solutions. This alloy is typically used in applications where both corrosion resistance and mechanical strength are essential.
Standards | GOST Flange, JISB2220, BS1560-3.1, API7S-15, API7S-43, API605, EN1092, BS, BS4504, BS 10, EN-1092, DIN, ANSI, ASME, DIN, MSS S44, ISO70051, ANSI/ASME B16.5, ASME/ANSI B16.5/16.36/16.47A/16.47B, B16.47 Series A & B, B16.48, EN |
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Pressure Rating ANSI | Class 1500, Class 150, Class 900, Class 2500, Class 300, Class 400, |
Pressure Calculation in DIN | 10Bar, 16Bar, 25Bar, 40Bar, 6Bar, / PN16, PN64, PN40, PN25, PN10, PN6 |
JIS | 16 K, 20 K, 5K, 10 K, 40 K, 63 K, 30 K, |
UNI | 10Bar 16Bar 6Bar 25Bar 40Bar |
EN | 6Bar 25Bar 40Bar 10Bar 16Bar |
Most common Types | Threaded / Screwed / Forged / Plate |
Production technique | Forged, Heat treated and machined |
Shapes and Types we produce | Large Male-Female (LMF), Ring Type Joint (RTJ), Flat Face (FF), Small Tongue, Small Male-Female (SMF),Raised Face (RF), Large Tongue & Groove, Groove, Lap-Joint Face (LJF) |
Test | Direct-reading Spectrograph, Magnetic particle detector, Hydrostatic testing machine, X-ray detector, UI trasonic flaw detector |
Equipment | Pushing Machine, Press machine, Bending machine, Sand-blasting machine, electric bevelling machine etc |
STANDARD | UNS | WNR. | JIS | EN |
---|---|---|---|---|
Monel K500 | N05500 | 2.4375 | - | - |
Pipe Normal Diam. | O.D. Flange | Thk. Of Flange Min | Diam. of Hub |
Diameter of Raised Face | Length Hub.Y | Thread Length | Diam. of Bolt Circle |
Diam. of Bolt Holes |
Number of Bolts |
Diam. of Bolts (inch) |
KG | LB | |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
inch | dn | O | C | X | G | Y | T | BC | BH | BN | BD | ||
1/2" | 15 | 89.00 | 11.20 | 30.20 | 35.10 | 15.70 | 15.70 | 60.50 | 15.80 | 4 | 1/2" | 0.4 | 0.9 |
3/4" | 20 | 98.50 | 12.70 | 38.10 | 42.90 | 15.70 | 15.70 | 69.90 | 15.80 | 4 | 1/2" | 0.7 | 1.5 |
1" | 25 | 108.00 | 14.20 | 49.30 | 50.80 | 17.50 | 17.50 | 79.30 | 15.80 | 4 | 1/2" | 0.8 | 1.8 |
1-1/4" | 32 | 117.50 | 15.70 | 58.70 | 63.50 | 20.60 | 20.60 | 88.90 | 15.80 | 4 | 1/2" | 1.2 | 2.6 |
1-1/2" | 40 | 127.00 | 17.50 | 65.00 | 73.20 | 22.40 | 22.40 | 98.60 | 15.80 | 4 | 1/2" | 1.5 | 3.3 |
2" | 50 | 152.50 | 19.10 | 77.70 | 91.90 | 25.40 | 25.40 | 120.70 | 19.10 | 4 | 5/8" | 2.3 | 5.1 |
2-1/2" | 65 | 178.00 | 22.40 | 90.40 | 104.60 | 28.40 | 28.40 | 139.70 | 19.10 | 4 | 5/8" | 3.7 | 8.1 |
3" | 80 | 190.50 | 23.90 | 108.00 | 127.00 | 30.20 | 30.20 | 152.40 | 19.10 | 4 | 5/8" | 4.1 | 9 |
3-1/2" | 90 | 216.00 | 23.90 | 122.20 | 139.70 | 31.80 | 31.80 | 177.80 | 19.10 | 8 | 5/8" | 5.1 | 11.2 |
4" | 100 | 228.50 | 23.90 | 134.90 | 157.20 | 33.30 | 33.30 | 190.50 | 19.10 | 8 | 5/8" | 5.9 | 13 |
5" | 125 | 254.00 | 23.90 | 163.60 | 185.70 | 36.60 | 36.60 | 215.90 | 22.40 | 8 | 3/4" | 7 | 15.4 |
6" | 150 | 279.50 | 25.40 | 192.00 | 215.90 | 39.60 | 39.60 | 241.30 | 22.40 | 8 | 3/4" | 8.4 | 18.5 |
8" | 200 | 343.00 | 28.40 | 246.10 | 269.70 | 44.50 | 44.50 | 298.50 | 22.40 | 8 | 3/4" | 13 | 28.6 |
10" | 250 | 406.50 | 30.20 | 304.80 | 323.90 | 49.30 | 49.30 | 362.00 | 25.40 | 12 | 7/8" | 18 | 39.5 |
12" | 300 | 482.50 | 31.80 | 365.30 | 381.00 | 55.60 | 55.60 | 431.80 | 25.40 | 12 | 7/8" | 29 | 64 |
14" | 350 | 533.50 | 35.10 | 400.10 | 412.80 | 57.20 | 57.20 | 476.30 | 28.50 | 12 | 1" | 39 | 86 |
16" | 400 | 597.00 | 36.60 | 457.20 | 469.90 | 63.50 | 63.50 | 539.80 | 28.50 | 16 | 1" | 47 | 103 |
18" | 450 | 635.00 | 39.60 | 505.00 | 533.40 | 68.30 | 68.30 | 577.90 | 31.80 | 16 | 1 1/8" | 57 | 126 |
20" | 500 | 698.50 | 42.90 | 558.80 | 584.20 | 73.20 | 73.20 | 635.00 | 31.80 | 20 | 1 1/8" | 76 | 167 |
24" | 600 | 813.00 | 47.80 | 663.40 | 692.20 | 82.60 | 82.60 | 749.30 | 35.10 | 20 | 1 1/4" | 97 | 214 |
Grade | Ni | Fe | C | Mn | Si | Cu | Al | Ti | S |
---|---|---|---|---|---|---|---|---|---|
K500 | 63.0 min | 05 - 2 | 0.25 max | 1.5 max | 0.5 max | 27.0 - 33.0 | 2.3 - 3.15 | 0.35 - 0.85 | 0.010 max |
Grade | Tensile (ksi) | .2% Yield (ksi) | Elongation % | Hardness (HRb) |
---|---|---|---|---|
K500 | Psi – 1,60,000 , MPa – 1100 | Psi – 1,15,000 , MPa – 790 | 20 % | - |